CATALYSTS MARKET IN BRAZIL - 1999
1. - REFINERY
1.1- HYDROTREATMENT
Petrobrás has actually 18 plants for hydrotreatment, 11 for fuels and 7 for lubricants and paraffins. The table bellow presents the volume of catalysts for these units.
Plants for HDT |
||
Fuels |
Lubricants/Paraffins |
|
Plants |
11 |
7 |
Catalysts volume (m3) |
792 NiMo |
192 CoMo |
The actual situation and previsions for the next 3 years are:
1999 |
2000 |
2001 |
2002 |
| 139,2 m3 | 456,1 m3 | 150,2 m3 | 247,5 m3 |
Prevision of future plants for hydrotreatment in Petrobrás:
Refinery |
Start up (Year) |
Catalysts Volume (m3) |
REGAP |
2004 |
146 |
REPAR |
2003 |
104 |
REFAP |
2003 |
167 |
RECAP |
2004 |
67 |
REDUC |
2003 |
167 |
TOTAL |
651 |
With the ongoing of new plants the prevision for the next years and the tendency of inventory of catalysts for hydrotreatment in Petrobrás is as follows:
YEAR |
HDR CATALYST (tons) |
YEAR |
HDR CATALYST (tons) |
1995 |
417,6 |
2000 |
787,2 |
1996 |
604,8 |
2001 |
787,2 |
1997 |
604,8 |
2002 |
787,2 |
1998 |
787,2 |
2003 |
1137,6 |
1999 |
787,2 |
2004 |
1308 |
1.2 - CATALYSTS FOR FCC
Petrobrás has 11 units in FCC process,and an inventory of 2,275 m3 of catalysts. Considering a diary need of reposition in the actual units, the total consumption is approximately 20,500 tons/year.
These numbers do not consider two new units: RECAP e RLAM II. Both will increase the annual consumption to 23,000 ton/year with the beginning of RECAP activities and then to 31,000 ton/year, approximately, when RLAM II starts up.
Figure 1 displays the evolution of catalyst consumption for HDR and FCC in Brazil.

2. SITUATION OF CATALYST PRODUCTION IN BRAZIL
2.1 - PETROCHEMISTRY - POLYMERS
COMPANY |
LOCALIZATION |
CATALYST TYPE |
ANNUAL PRODUCTION (ton) |
POLIALDEN PETROQUÍMICA |
CAMAÇARI |
|
6,0 |
|
30,0 |
||
IPIRANGA PETROQUÍMICA |
CANOAS |
|
2,0 |
NOTE:
2.2- FINE CHEMISTRY
COMPANY |
LOCALIZATION |
CATALYST TYPE |
ANNUAL PRODUCTION (ton) |
| DEGUSSA-HULS | GUARULHOS |
NOBLE METALS SUPPORTED ON CARBON | 50 |
| DEGUSSA-HULS | GUARULHOS |
Pt AND Pd SUPPORTED ON ALUMINA | 10 |
| DEGUSSA-HULS | AMERICANA |
AUTOMOTIVE CATALYSTS | 2 Million Pieces / Year |
3. PRODUCTION OF OTHER CATALYSTS
COMPANY |
LOCALIZATION |
CATALYST or |
ANNUAL PRODUCTION (ton) |
| OXITENO | MAUÁ |
ZINC OXIDE BASE | 130 |
| OXITENO | MAUÁ |
REGENERATION OF PLATINUM CATALYST | 25 |
| OXITENO | MAUÁ |
NICKEL-MOLYBDENUM SUPPORTED ON ALUMINA | 100 |
| OXITENO | MAUÁ |
REGENERATION OF CATALYST FOR
HYTROTREATMENT Ni-Mo and Co-Mo |
130 |
| OXITENO | MAUÁ |
ZnO CATALYST FOR DEHYDROGENATION OF ALCOHOL E KETONES | 150 |